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Hidden Hazards: The Physical Toll of Subpar Tools and PPE

When we think of construction safety, falls from height, trips and machinery-related accidents spring to mind. A less discussed, but equally dangerous factor is the physical damage that poorly designed, low-quality tools and PPE can do.

Our latest whitepaper, on construction safety, which polled over 3,000 workers across Europe, takes a closer look at this issue. Many of the respondents seemed concerned, with almost half (47%) flagging it as a significant risk factor.

It’s not something to be ignored as it’s causing real harm to construction professionals across the continent. Whilst it may not appear obvious at first glance, here’s what poor-quality tools could be doing to your workforce…

Musculoskeletal disorders (MSDs) are among the most significant long-term health risks for construction workers. According to the European Agency for Safety and Health at Work (EU-OSHA), MSDs are the most prevalent work-related health problem in Europe and responsible for three quarters of the health issues reported by construction workers in the EU.

Whilst it’s well-known that construction roles are physically demanding, the corporal stress they impose is often magnified when workers use defective or poorly designed tools. A drill that doesn't absorb shock, a wrench with an awkward grip, or gloves that don’t fit properly might seem like minor inconveniences, but over time, they contribute to wear and tear on the body.

Using poor-quality equipment can lead to chronic conditions like arthritis and Hand-Arm Vibration Syndrome (HAVS).

HAVS, a common issue in construction, is caused by prolonged exposure to vibrating tools such as jackhammers or grinders. Workers who frequently use these tools without adequate protection suffer irreversible nerve damage, leading to numbness, loss of grip strength and even disability.

Both arthritis and HAVS are progressive conditions, meaning they worsen over time and can severely impact a worker's ability to perform tasks, reducing their productivity and overall quality of life. These health problems not only affect the individual but also have broader implications for the construction industry, increasing absenteeism, healthcare costs and compensation claims.

The role that lower-quality, badly-designed tools and PPE play in exacerbating these health risks cannot be overstated.

For instance, equipment with non-ergonomic handles forces workers to adopt awkward postures, leading to muscle strain, especially in the back, neck and shoulders. Poorly fitting PPE, such as boots that lack sufficient support, can also force the body into unnatural positions, increasing fatigue and the risk of getting hurt.

As such we cannot stress enough the importance of investing in well-designed equipment and PPE, ergonomically developed to help reduce the physical strain on workers, preventing the development of chronic, long-term conditions. It’s not just an ethical responsibility but also a smart business decision. Healthier workers are more productive, less likely to take sick leave and less prone to costly injuries.

As a market-leading, premium brand, we pride ourselves on manufacturing functional and comfortable tools, equipment and PPE, ensuring our customers stay safe on the job and reducing the risk of injury, whilst helping prevent long-term health issues. So, when it comes to protecting your workers’ health and well-being, make the smart choice—choose MILWAUKEE®.